Converting my truck to a flatbed

Forum Forums Do It Yourself Projects Converting my truck to a flatbed

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    • #30771
      RichWaugh
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        I bought my 2000 Ranger about ten years ago because it had a Reading utility body mounted and I thought that would be handy for my blacksmithing work.  It was handy to a degree, in that the stock rack was very useful for hauling 20' lengths of steel, but the tool body didn't live up to my expectations.  The tool cabinets are just too damn shallow to be much use to me, and the bed area is even narrower than the standard pickup bed would be.  After the newness of it all wore off, the blush was off the rose, so to speak and I wished I'd just gotten a regular pickup. frown
          http://i800.photobucket.com/albums/yy282/richwaugh/th_Trucknew.jpg

        Well, the utility body finally rusted badly enough that it had to go.  So I'm converting it to a flatbed dump.  This is entirely a do-it-myself project, no kit no stock parts.  In other words, it will probably be marked as “slightly irregular” when/if I ever sell  it.

        Used the Jinma to lift the utility body off.  There was only one bolt really remaining to hold the thing to the frame, so it's a good thing I got it off before a hard turn on the highway did it for me.  embarassed
        http://i800.photobucket.com/albums/yy282/richwaugh/th_BoxRemoved.jpg

        After some heavy duty head and butt-scratching hmmm, I came up with a design that I think will work for me.   The flatbed will be a bit over 8' long for carrying full sheets of plywood and the like, and I figure I might as well make it so it could be a dump bed while I was at it.  I won't add the hydraulics just now though, that can wait until I have more need for a dump (or more money).

        The subframe is made and the riser blocks and mounts including  absurdly heavy-duty pivots.  I just happened to have on hand some heavy-wall stainless steel tube just the right size to use some scrap Nascar race axles for pivot pins, so that's what I worked with.  If the truck gets wrecked I can probably sell those hinges to someone with a 10-yard dump.  What can I say?   I'm cheap and so I use what I have, even if it's overkill. wink
        http://i800.photobucket.com/albums/yy282/richwaugh/th_HingePivots-2.jpg

        Here's the subframe with the panel for the rear lighting and license plate, and a detail of where I boxed it to put in the stainless tube pivots.  It will get a couple of cross members later when I know where they need to be for the lift assembly.
        http://i800.photobucket.com/albums/yy282/richwaugh/th_SubframewLightPanel.jpg  http://i800.photobucket.com/albums/yy282/richwaugh/th_SubframePivot-1.jpg

        This shows the front riser tube with centering ears and the rear riser with hinge pivots.  I'm happy to report that the subframe drops right in place just perfectly – anyone who didn't know me might be fooled into thinking I know what the hell I'm doing.  They'd be wrong, however.  Fake it 'til ya make it is my motto!  roflmao
        http://i800.photobucket.com/albums/yy282/richwaugh/th_SubframeMounts.jpg

        I'm starting on the main deck framing today.   The deck will be treated 2×6's with a 3″ channel frame and cross members.  I'm planning to have removable, hinged drop-down sideboards and tailboard, and the headachhe rack will have diamond plate bulkhead below the window and either expanded mesh or scrollwork (hey, I'm a blacksmith, after all) to protect the window.  Whichever method I choose, it will also be hinged so I can clean the rear window easily.

        More pictures as I get things made.

      • #36064
        Bob Rooks
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          Awesome! hailkingkissass

          Account deleted.

        • #36066
          DavidPrivett
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            do you think you will have to respring the leafs to hold the piviot point hinges ha ha ha

          • #36242
            RichWaugh
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              Things are moving along on the truck project:  The truck is now operational and even inspected and registered as a dump truck, all nice and legal.

              http://i800.photobucket.com/albums/yy282/richwaugh/th_Flatbedfinished.jpg  The flatbed raises to 52°, an ideal angle for dumping. It is powered by a 12VDC powerpak and a 3-1/2″ x 24″ hydraulic cylinder that extends to 54″ overall.

              http://i800.photobucket.com/albums/yy282/richwaugh/th_Flatbedraised.jpghttp://i800.photobucket.com/albums/yy282/richwaugh/th_Flatbedunderside.jpg

               

              There's a small fabricated aluminum cabinet under the bed that holds a 2KW power inverter for on-site power and the 20' remote control for he powerpak.  Later, I'll add a pair of remotes so I can use the powerpak to run a hydraulic bender – or maybe even a jack for fixing flats. roflmao

              http://i800.photobucket.com/albums/yy282/richwaugh/th_Inverterandremotecabinet.jpg

              I still have plenty left to complete on this project.  I need to install the lift blocks and new rear shocks, skin the sideboards and paint them, make a tailgate, make a receiver strip for loading ramps, mount the winch, make and install an under-bed toolbox on the passenger side and, worst of all, fix up and paint the cab.  My wife thinks it should be gray with hot rod flames.  Hmmmm.  Gray is good; the flames I'm not so sure about.

              Of course, with my fertile imagination I can think up a lot of other mods I should consider, too.  Like a removable stock rack for carrying long bar stock, a removable loading boom and other goodies.  First though, I need to do some paying work to fund all this nonsense!

            • #36243
              Tinbender
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                Looking good Rich! cool

              • #36244
                lenbo
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                  Rich:

                  Nice job!!!!

                  Could use someone like you for a friend/neighbor to work on projects. Great design. When I had my horse farm back in the 80s I converted my 78 GMC 4X4 from a rusted pick up box to a flat bed, but your modification is the nuts. hailking

                   

                  Len

                • #36250
                  Bob Rooks
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                    Rich, you are the bomb! hailking hailking hailking

                    Account deleted.

                  • #36251
                    RichWaugh
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                      Thanks guys, it's been a long, drawn-out project, and a real bear at times trying to move things all by myself (good thing I have a tractor!), but it's been well worth all the effort.  I still have work yet to do, but I can use it now and it's fine.  I can toss the electric pole saw on it and run out and prune trees and load the cuttings as I go, then zip around to the other side of the farm and dump all the thorny stuff without ever needing to fight with it.  I love it.

                      As soon as I can scrounge an appropriate cylinder, I'm going to make a quick little portable hydraulic bender I can put on the bed and run with the powerpak.  That will be a big plus on doing railing jobs on-site – no more running back to the shop to bend something that's too tough to do by hand.

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