Forum › Forums › Do It Yourself Projects › Converting my truck to a flatbed
- This topic has 7 replies, 5 voices, and was last updated 11 years, 4 months ago by RichWaugh.
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May 16, 2013 at 12:07 pm #30771
I bought my 2000 Ranger about ten years ago because it had a Reading utility body mounted and I thought that would be handy for my blacksmithing work. It was handy to a degree, in that the stock rack was very useful for hauling 20' lengths of steel, but the tool body didn't live up to my expectations. The tool cabinets are just too damn shallow to be much use to me, and the bed area is even narrower than the standard pickup bed would be. After the newness of it all wore off, the blush was off the rose, so to speak and I wished I'd just gotten a regular pickup.
Well, the utility body finally rusted badly enough that it had to go. So I'm converting it to a flatbed dump. This is entirely a do-it-myself project, no kit no stock parts. In other words, it will probably be marked as “slightly irregular” when/if I ever sell it.
Used the Jinma to lift the utility body off. There was only one bolt really remaining to hold the thing to the frame, so it's a good thing I got it off before a hard turn on the highway did it for me.
After some heavy duty head and butt-scratching , I came up with a design that I think will work for me. The flatbed will be a bit over 8' long for carrying full sheets of plywood and the like, and I figure I might as well make it so it could be a dump bed while I was at it. I won't add the hydraulics just now though, that can wait until I have more need for a dump (or more money).
The subframe is made and the riser blocks and mounts including absurdly heavy-duty pivots. I just happened to have on hand some heavy-wall stainless steel tube just the right size to use some scrap Nascar race axles for pivot pins, so that's what I worked with. If the truck gets wrecked I can probably sell those hinges to someone with a 10-yard dump. What can I say? I'm cheap and so I use what I have, even if it's overkill.
Here's the subframe with the panel for the rear lighting and license plate, and a detail of where I boxed it to put in the stainless tube pivots. It will get a couple of cross members later when I know where they need to be for the lift assembly.
This shows the front riser tube with centering ears and the rear riser with hinge pivots. I'm happy to report that the subframe drops right in place just perfectly – anyone who didn't know me might be fooled into thinking I know what the hell I'm doing. They'd be wrong, however. Fake it 'til ya make it is my motto!
I'm starting on the main deck framing today. The deck will be treated 2×6's with a 3″ channel frame and cross members. I'm planning to have removable, hinged drop-down sideboards and tailboard, and the headachhe rack will have diamond plate bulkhead below the window and either expanded mesh or scrollwork (hey, I'm a blacksmith, after all) to protect the window. Whichever method I choose, it will also be hinged so I can clean the rear window easily.
More pictures as I get things made.
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May 16, 2013 at 1:40 pm #36064
Awesome!
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May 17, 2013 at 6:24 am #36066
do you think you will have to respring the leafs to hold the piviot point hinges ha ha ha
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July 30, 2013 at 1:03 pm #36242
Things are moving along on the truck project: The truck is now operational and even inspected and registered as a dump truck, all nice and legal.
The flatbed raises to 52°, an ideal angle for dumping. It is powered by a 12VDC powerpak and a 3-1/2″ x 24″ hydraulic cylinder that extends to 54″ overall.
There's a small fabricated aluminum cabinet under the bed that holds a 2KW power inverter for on-site power and the 20' remote control for he powerpak. Later, I'll add a pair of remotes so I can use the powerpak to run a hydraulic bender – or maybe even a jack for fixing flats.
I still have plenty left to complete on this project. I need to install the lift blocks and new rear shocks, skin the sideboards and paint them, make a tailgate, make a receiver strip for loading ramps, mount the winch, make and install an under-bed toolbox on the passenger side and, worst of all, fix up and paint the cab. My wife thinks it should be gray with hot rod flames. Hmmmm. Gray is good; the flames I'm not so sure about.
Of course, with my fertile imagination I can think up a lot of other mods I should consider, too. Like a removable stock rack for carrying long bar stock, a removable loading boom and other goodies. First though, I need to do some paying work to fund all this nonsense!
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July 30, 2013 at 1:30 pm #36243
Looking good Rich!
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July 30, 2013 at 3:45 pm #36244
Rich:
Nice job!!!!
Could use someone like you for a friend/neighbor to work on projects. Great design. When I had my horse farm back in the 80s I converted my 78 GMC 4X4 from a rusted pick up box to a flat bed, but your modification is the nuts.
Len
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July 30, 2013 at 11:49 pm #36250
Rich, you are the bomb!
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July 31, 2013 at 10:42 am #36251
Thanks guys, it's been a long, drawn-out project, and a real bear at times trying to move things all by myself (good thing I have a tractor!), but it's been well worth all the effort. I still have work yet to do, but I can use it now and it's fine. I can toss the electric pole saw on it and run out and prune trees and load the cuttings as I go, then zip around to the other side of the farm and dump all the thorny stuff without ever needing to fight with it. I love it.
As soon as I can scrounge an appropriate cylinder, I'm going to make a quick little portable hydraulic bender I can put on the bed and run with the powerpak. That will be a big plus on doing railing jobs on-site – no more running back to the shop to bend something that's too tough to do by hand.
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