Jinma 284 Y385 gauge & filter conversions

Forum Forums Help Me Find A Part Jinma 284 Y385 gauge & filter conversions

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    • #48151
      Raymond Hatfield
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        Hello all,
        <p style=”text-align: center;”>I just bought an older Jinma 284 (engine stamped 385 YD1) & have no documentation for it. I want to use Napa filters on it.  It has a JX0707 oil filter on it currently, but by one of the cross references it says it should be a JX0706. One cross reference had no options for the yang dong 385 and a different Napa filter for the 0707 (napa 1516) and the 0706 (napa 1516). Napa air filter FIL 2276 seemed pretty close in size. Napa fuel filter as 3195.  Secondly, none of the gauges work, which at best will be a common electrical issue, but could be more involved even beyond that. I would love to put American standard mechanical oil pressure & temp gauges on, but I am worried about the threads for the fittings. Any help would be greatly appreciated.</p>

      • #48152
        Piper184
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          Do you know what year it is? There should be an ID plate on the rear fender with serial number and production date.

          Mine was made in October of 2006. I may have some of the filter information you need if yours is close to the same age.

          That being said, who knows if there were changes in the middle of a particular year?

          I haven’t looked at the threads of the sending units for temp and pressure. Probably the only way to know for sure is to take them off and measure. On mine at least the coolant drain valve on the left side of the engine block turned out to actually be standard NPT. Shocked the heck out of me but made replacing the valve a piece of cake!

          Since all of your instruments are dead, I would first check fuses, then follow wires. Other possibilities include bad ground and bad key switch. The key switch is a known weak point on these tractors. There is a Ford part number that serves as a replacement for a lot of them.

          Do the instrument cluster lights come on? If they don’t it may not mean anything but if they do it would be good news for the ground connection of the instrument cluster.

          Oil pressure, amp meter and water temp should be easy if you can get the correct sending units. Tachometer, hour meter and fuel level will be harder to accomplish. On mine the tach is electronic and feeds off of a hall effect type pickup on the flywheel. Finding something that can properly count the pulses might be difficult.

        • #48153
          Raymond Hatfield
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            I will have to check for that plate on fender. I didn’t see anything originally and the silver plate on the top of the engine was worn very badly. The key switch is definitely flakey as i have to turn it very slow to get the starter to keep turning, otherwise it drops out. If the pic sends, it is on the top of tge engine.

          • #48168
            DavidPrivett
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              I would replace the switch and see what else comes back to life, since you know it is bad.

            • #48169
              Raymond Hatfield
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                I hope to get back into it today. I will take new pics of the engine tag & look for a fender tag. I want to get the fluids changed as soon as I can, also. I’ve been reading a lot of these old posts and saw where someone replaced gauges with mechanical & went to SAE from metric. I assume they retapped the holes.

              • #48171
                DavidPrivett
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                  I think quite a few of these machines use pipe thread for fluids although they can be cut loose or tight, but that is the way a lot of parts are on them.

                • #48174
                  Bob Rooks
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                    I hope to get back into it today. I will take new pics of the engine tag & look for a fender tag. I want to get the fluids changed as soon as I can, also. I’ve been reading a lot of these old posts and saw where someone replaced gauges with mechanical & went to SAE from metric. I assume they retapped the holes.

                    You cannot re-tap metric to SAE. You must use adapters.

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                  • #48185
                    Raymond Hatfield
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                      Well I didn’t get very far with it this weekend. I got a new air filter on and took another pic of the engine tag. There are no tags on the fenders so I can’t get a machine serial number. There were no tie rods for the 3 pt arms, so I made some out of 1/4″ ratcheting binders. Not sure if they will withstand the bush hog or blade beatings though. I also started on the switch to see how it was wired because I am going to get that Ford switch replacement. I think Bob posted the switch wiring in a different thread. The photos are associated with these topics.

                    • #48186
                      Raymond Hatfield
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                        Once again the photos wouldn’t go. I can’t figure that part out.

                      • #48187
                        Bob Rooks
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                          Once again the photos wouldn’t go. I can’t figure that part out.

                          Maybe they are too large. Maximum size is 1,000 kb. Not very big.

                          Is this the switch you want? https://www.amazon.com/E7NN11N501AB-New-Ignition-Ford-Holland/dp/B00YFQ5D3Y

                          See if these instructions will work for you:

                          New “Ford” Switch connections:
                          Pin / connection
                          1 / off connect to hot (+12 )
                          2 / Run 1 accessories N/C or connect to any axillary circuits
                          3 / to glow plugs
                          4 / Run 2 or ON connect to lights
                          5 / starter solenoid (through clutch safety switch)

                          Here are the contacts vs key position:
                          Key position starting all the way CCW.

                          0 – OFF (no connection) except +12 to the switch
                          1 – (1 click CW) Pin 1+2 (Accys only)
                          2 – (2 clicks CW) Pin 1+2+4 (Run position lights+accys)
                          3 – (3 clicks CW Spring return back to 2) 1+3 (Glow Plugs only)
                          4 – (4 clicks CW Spring return back to 2) 1+3+5 (start+glow plugs)

                          I believe this is the pinout for your switch:

                           

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                        • #48190
                          Piper184
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                            Here is a “schematic” that I have on file. Not very good but might help.

                          • #48191
                            Piper184
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                              Dang it, just barely too big. I posted it on my web site here:

                              http://harnerfarm.net/Jinma/Jinma284.html

                               

                            • #48192
                              Piper184
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                                Found a file about the Ford switch too. Put it on the same page.

                              • #48193
                                Piper184
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                                  From an old list it would appear that two different oil filters were used.

                                  20mm JXD706P translates to NAPA 1626 or Fram PH3935 or WIX51381

                                  3/4″ JXD707P crosses to NAPA 1516 or Fram 3600 (Mine uses this)

                                  Fuel filter CXD706 (marked CX0706 on filter) crosses to NAPA 3195 or Fram P6503

                                  Air filter 385T-1-1500 is NAPA FIL2276 or WIX42276 or Donaldson P181050 (Mine uses this)

                                  Hope this helps

                                • #48194
                                  Raymond Hatfield
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                                    You guys are great. Those are the cross reference filters I had also. It has the 0707 chinese oil filter so I went with that Napa model, but will have to wait for weekend.  No markings on the fuel filter but I believe that was the Napa I got, also.  Napa air filter fit already. I held back on that Ford switch because I didn’t see the CCW spring return for a no glow plug start. Apparently with that Ford switch, the glow plugs will always be engaged on a start. Is that an issue? And I’ve never used a switch that has a spring return position that you go past to get to another spring return position. I’ve been reading these posts and I like the way some are isolating the glow plugs and the starter wiring from the key switch, kind of like my 8N.

                                  • #48196
                                    Piper184
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                                      Winter before last the 3rd glow plug died so when I replaced them all at the same time I went ahead and wired in a solenoid. It was really easy to do. I tapped the power off of the ammeter and used that to feed the glow plugs through the solenoid using an adequate sized wire instead of that skinny stuff from the factory. That way I could see the power draw on the meter and that will tell me if the plugs are working or not. The original glow plug output from the switch was routed to the “trigger” side of the solenoid. This way the key and ammeter still work as originally designed but the high current draw avoids the key switch. This is the original key switch on my 2007 tractor and it has had hard glow plug use for 10 years before I got around to this upgrade.

                                    • #48200
                                      Raymond Hatfield
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                                        I intend to keep this thread updated in case others have similar issues. It’s aggravating to go through a thread with lots of input & no end results given. I have been guilty of this on other sites in the past myself. Not sure if weather will cooperate this weekend, but I have the Ford replacement switch on the way. Off topic, I have been playing catch up on my tractor mechanics because squirrels have wreaked havoc on both my car and truck. Little $&#$!€’s chewed off the fuel pump wiring on the car and the 4×4 actuator wiring on the truck.

                                      • #48201
                                        DavidPrivett
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                                          yes you have to keep their numbers in check to keep their damage to a minimum, I wish they were bigger I hate cleaning them to get not that much.

                                        • #48202
                                          Bob Rooks
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                                            I found the trick to keeping the squirrels at bay. Feed them peanuts far away from your equipment. I also place bait traps in my equipment to take care of the rats and mice. I just chalk it up to the cost of owning equipment.

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                                          • #48203
                                            Raymond Hatfield
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                                              Update: the Napa 1516 oil filter would not even start to screw on-apparently it has 3/4″ threads. I went back and got the 1626 with 20 mm threads and it screwed right on. I pulled the oil sending unit and the threads appear to be 1/4″ pipe. Next weekend I hope to replace it with a mechanical gauge. I haven’t gotten my Ford switch yet. I picked up a lawn mower relay contact at Lowes for the glow plugs.

                                            • #48204
                                              DavidPrivett
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                                                I think the lawn mower relays the base is not used as a ground so a ground will need to be connected to a term on the relay so it will pull, why they were engineered that way I do not have a clue, maybe to much plastic in the mowers?

                                              • #48205
                                                Raymond Hatfield
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                                                  Yep, but it came with a connector to take one side to the frame. I got the mechanical oil pressure gauge for it also (it reads in psi & pascals).

                                                • #48212
                                                  Raymond Hatfield
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                                                    Update:  the oil pressure gauge mounted perfecly and read 40-55 psi after starting and accelerating. The temp gauge did not match up, though, due to thread size. Since I had the old sensor out, I ran a separate 12v source to the gauge and heated it and the Indicator moved accordingly. I had to wrap up work, but I will probably run a new wire line off the accessory connection on my new switch for the instruments.  BTW got the Ford switch and the 3rd position is not spring return as advertised, which made no sense. And, position 4 is spring returned back to position 3.  Position 4 will be the start and I will use position 3 as the glow plug trigger with a momentary switch in series.

                                                  • #48213
                                                    DavidPrivett
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                                                      sounds like you are getting the issues on the run, glad to read. A lot of times typing out answers is tough VS. seeing it and making a call.

                                                    • #48218
                                                      Affordable
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                                                        We have almost all of the parts for these tractors let us know if we can help

                                                        Tommy
                                                        Affordable Tractor Sales
                                                        “Your Jinma Parts Superstore”
                                                        http://www.affordabletractorsalesco.com
                                                        979-865-4002

                                                      • #48234
                                                        Raymond Hatfield
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                                                          Update:  I finally got the Ford switch put in; it took two days. They had cobbled the wiring to work with the failing switch. The 12V instrument wire is not from the voltage regulator, but I am not sure if that is the common practice. The temp meter is registering and my mechanical oil pressure guage is functioning (40-55 psi on cold start up from idle to full throttle in neutral). I got the coolant changed. The tach is shot. It actually had rusty/dirty water pour out of it.  I also got the glow plug pushbutton switch and relay installed, but I don’t know if they are even working.   The battery is at 11.77 volts, so next weekend I am going to recharge it and clean up the connections. And, I may be able to change the transmission and differential fluids.

                                                        • #48235
                                                          Bob Rooks
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                                                            Making good progress Raymond.

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                                                          • #48240
                                                            Raymond Hatfield
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                                                              I ordered a tach from Affordable. The wiring diagrams I’ve seen are sketchy. Does anyone know how the wires are actually supposed to go? There is an hour meter along with the rpms.

                                                            • #48242
                                                              DavidPrivett
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                                                                It depends on the tractor I have a foton that the tach is with the hour meter , my dong feng has the hour meter separate because it has no tach. but to the glow plugs, they have a copper bar that goes between the three of them . Take it off use a ohm meter one lead to the block and the other to the glow plug post , you should read only a few ohms of resistance . if you can not get a reading it is open, replace it. You can also use a hand held ammeter and the battery, if you want a description of how to do that just ask.

                                                              • #48244
                                                                Raymond Hatfield
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                                                                  I thought about wiring in an amp meter gauge on my glow plug relay, but I don’t know what the amperage of the combined glow plugs should be?  And, I assume the current draw would change as the glow plugs heated up. I ran a 20 amp fuse and used #12 wire for the glow plugs through the relay.

                                                                • #48245
                                                                  DavidPrivett
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                                                                    this is a guess but the fuse will be real close to popping . I guess you could just wire it to one  see how many amps it pulls then times three and add a few amps for cushion .

                                                                  • #48246
                                                                    Piper184
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                                                                      That should be sufficient. When really cold (-20 or more) my glow plugs will pull close to 30 amps but that quickly reduces as they heat up. The 12ga wire can handle that much load for a short time but the fuse won’t so if you start popping fuses you will know for sure.

                                                                      From the factory the glow plug current ran through the ammeter and the key switch. When I installed a solenoid for the glow plugs I wired it so the key switch only carried the current for the solenoid but pulled the glow plug current from the ammeter side so I could still monitor the draw. Done this way, if a glow plug burns out you will be able to see it in the reduced current.

                                                                      I used either 12ga or 10ga wire, don’t remember which. It was a lot bigger than the original that is for sure!

                                                                    • #48247
                                                                      Raymond Hatfield
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                                                                        As far as the new tach goes, what is the best way to confirm accuracy?  There appears to be a pot for some type of adjustment on the back side.

                                                                      • #48248
                                                                        Piper184
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                                                                          Factory tach or after market?

                                                                           

                                                                          There are optical tachometers available. You could put something shiny on the fan blade and register off of that. You have to make sure the crankshaft and fan pulleys were the same size or do some math.

                                                                          You might also be able to use an A/C powered florescent light in a dark location to see if you can get the strobe effect going on the fan. Put a mark on one of the blades (or crankshaft pulley) and adjust the throttle until the mark appears to stand still. The RPM will be a multiple of the 60Hz A/C current so it should strobe still at 600 RPM and at other multiples too.

                                                                           

                                                                          At least I think the math is right, feel free to correct me if I am wrong.

                                                                        • #48249
                                                                          Bob Rooks
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                                                                            As far as the new tach goes, what is the best way to confirm accuracy? There appears to be a pot for some type of adjustment on the back side.

                                                                            If the tach you bought is for your tractor it is already calibrated and no adjustment is necessary, but a photo-tach would be your best bet if you felt the need. I compared my tach to a photo-tach and found the difference negligible. 1,800 r/m on the tach should give 540 r/m at the PTO.

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                                                                          • #48260
                                                                            Raymond Hatfield
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                                                                              The tach I ordered is for it, but I wanted to verify. I ordered a cheap photo tach to check it.

                                                                            • #48293
                                                                              Raymond Hatfield
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                                                                                I wasn’t able to get the tach installed because I had to actually use the tractor. I nearly got stuck but figured out that the handle by the pto lever is for the diff lock. I have to assume the glow plugs are kind of working because the amp meter goes negative when I engage the relay for them. It was hard to start at about 30 degrees. Took 3 attempts & each time I gave the glow plugs 20-30 seconds.  On a side note, the loader control valve sucks. I am going to upgrade it, because it leaks a little and the tilt sticks.   12 cinder blocks fit perfectly in the bucket.

                                                                              • #48294
                                                                                Bob Rooks
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                                                                                  Sounds like perhaps not all of the glow plugs are working, or working correctly. Simple rough test – connect one glow plug at a time and see how far the ammeter drops in 15 seconds for each one.

                                                                                  Now that you have a digital hand held tach you can mark the sweet spot on your tachometer for the PTO with arrows from your label maker.

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                                                                                • #48301
                                                                                  Raymond Hatfield
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                                                                                    Unfortunately, I haven’t gotten the tach yet, China is a long way away. The amp meter only moves slightly to the negative side. I may try to find 1 that has better scaling to do the trouble shooting. I was impressed with the fuel consumption the other day. I ran it, idled it, ran it, idled, etc for several hours and only used 1/2 of a tank.

                                                                                  • #48308
                                                                                    Bob Rooks
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                                                                                      I suspect that you have one or two bad glow plugs because you should show at least a 20+ ampere draw on your meter. Internally shunted ammeters have a maximum 60 amp rating, but I’m guessing yours is 30-0-30 (30 amps) so it should almost peg the needle momentarily when you activate your glow plugs.

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                                                                                    • #48315
                                                                                      Raymond Hatfield
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                                                                                        It is a 30-0-30 so it probably is showing less than 10 amp draw. Good call. By any chance do you know the gpm of the hydraulic pump? It has a ZL-20 loader and I assume the pump puts out a constant flow.

                                                                                      • #48318
                                                                                        Bob Rooks
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                                                                                          I believe the stock pumps are rated 7 gpm @ 2,200 psig. The flow is dependent on engine speed. Higher capacity pumps are available if there is room to fit them between the housing and starter motor. I don’t think they will fit on the two cylinder engines.

                                                                                          Yeah, with only a ~10 amp draw, you definitely have a bad glow plug.

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                                                                                        • #48338
                                                                                          Raymond Hatfield
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                                                                                            I didn’t get to work on the tractor but I did get some work done. I had to cut some hedge apple trees off the fence line & used it to pull them back. Love that creeper gear.

                                                                                          • #48339
                                                                                            Bob Rooks
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                                                                                              Glad you’re still getting some use from it.

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                                                                                            • #48340
                                                                                              Raymond Hatfield
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                                                                                                Update:  Disappointment with the new tach. Out of the package, the needle was showing over the redline. I hoped it would reset after hooking it up, but it never moved through any throttle position. I called Affordable, but it appears they were closed for the holidays. I sent an email to hopefully get this worked out. I did get the new boot on the gear shift and PB’d the glow plugs as a start for removal. Looks like I am also going to need to rebuild a tilt cylinder on the LZ-20 loader. I hope to get that done before snowfall.

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                                                                                              • #48342
                                                                                                Affordable
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                                                                                                  We are closed until Monday,however the tach needle will not reset until it gets 12 volt power,check your wiring.when you turn the key switch on yo give it power it will drop to zero.They all do this

                                                                                                  Tommy
                                                                                                  Affordable Tractor Sales

                                                                                                • #48343
                                                                                                  Raymond Hatfield
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                                                                                                    Thanks for the response. I wondered if that was the case because the temp meter does the same thing. I replaced  one wire at a time so as not to cross any up. The old one would illuminate but the needle would not move. The rear of the housing was cracked and water actually poured from it the first time I looked at it. Can anyone help with troubleshooting this tach, i.e.  proper wire placement, 12 volt source & ground, hour meter connection?  It looks like the sensor is down by the oil sending unit and has 2 orange wires that go through a wire connector and then to the 2 right side lugs on the back. A white wire went to the lug left of them, and a red wire to the upper left lug. Now that I think about it, I believe one of the sensor lugs had another wire connected also.

                                                                                                  • #48344
                                                                                                    DavidPrivett
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                                                                                                      did you check the pick up on the flywheel , make sure it is clean and I think turn it in till it just touches then back it out about 1 turn

                                                                                                    • #48345
                                                                                                      Raymond Hatfield
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                                                                                                        That’s a good idea. I still would like to know that it’s wired properly and how the power flows through it. I bought the tractor well used and wonder if a previous owner tanked the tach somehow to keep the hours from adding up.

                                                                                                      • #48346
                                                                                                        Raymond Hatfield
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                                                                                                          I am still struggling with the wiring. From the schematic, I have added some questions. If it will upload, that is.

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                                                                                                        • #48348
                                                                                                          Raymond Hatfield
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                                                                                                            It went. I figured the red wire, which comes from the fuse, is for the hour meter. And, the far right wire appears to come from the tail lamp, so I figured it was for the light. That leaves the sensor wires for the other two lugs, but there has to be a ground wire somewhere.

                                                                                                          • #48369
                                                                                                            Raymond Hatfield
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                                                                                                              Tachometer is working, at least it’s reading and probably pretty close. It was the red +12V wire, that had no power.   One by one it’s coming together.  Now, I’ve got to get that lift cylinder rebuilt and the glow plugs working. It’s been hard to start in this 30-35 degree weather. I also have to fix some grease fittings, which appear to be 6mm x 1.0mm

                                                                                                            • #48370
                                                                                                              Bob Rooks
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                                                                                                                Good news.

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                                                                                                              • #48394
                                                                                                                Raymond Hatfield
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                                                                                                                  I found a 50A digital DC amp meter to wire in to the glow plug circuit. $9 so I hope it works.

                                                                                                                • #48396
                                                                                                                  Bob Rooks
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                                                                                                                    I think that initially you should show around 8 amps per glow plug, and that will go down as the plugs heat up. Don’t energize the plugs for more that 10 to 12 seconds.

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                                                                                                                  • #48397
                                                                                                                    Raymond Hatfield
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                                                                                                                      I have been triggering them for about 30 seconds

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                                                                                                                    • #48399
                                                                                                                      Bob Rooks
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                                                                                                                        I have been triggering them for about 30 seconds

                                                                                                                        That’s going to reduce their life span. They don’t get any hotter after 10 to 12 seconds. All you are trying to do with them is warm the air in the combustion chamber, not warm the entire engine. But it’s your call.

                                                                                                                        I like that volt/ammeter. Where did you get it?

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                                                                                                                      • #48401
                                                                                                                        Raymond Hatfield
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                                                                                                                          Ordered it off eBay. They have  10, 50, & 100 amp models. Only 1x1x1 1/2 inches big and I doubt it would hold up to outdoor weather. As far as the glow plugs go, I was just used to our Army trucks taking 20-30 sec to go thru the glow plug cycle. If 10 sec will work then all the better.

                                                                                                                        • #48404
                                                                                                                          Raymond Hatfield
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                                                                                                                            OK, I got a glow plug out. It measured 3 ohms, but I used my jump box to put 12v on it and it glowed red.

                                                                                                                          • #48405
                                                                                                                            Bob Rooks
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                                                                                                                              OK, I got a glow plug out. It measured 3 ohms, but I used my jump box to put 12v on it and it glowed red.

                                                                                                                              Yes, that’s a good one. About how long did it take for it to turn red? 4-5 seconds? If you connect it in series with the shunt you will be able to see the actual amperage draw on your ammeter.

                                                                                                                              So, 3 ohms at 12 volts equals 4 amps (48 watts).

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                                                                                                                            • #48406
                                                                                                                              Raymond Hatfield
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                                                                                                                                2 of the glow plugs heated up. The other one had no continuity and did not heat at all.

                                                                                                                              • #48408
                                                                                                                                Raymond Hatfield
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                                                                                                                                  I didn’t count the seconds but it was less than 10. Wouldn’t that be 40 amps?

                                                                                                                                • #48409
                                                                                                                                  Bob Rooks
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                                                                                                                                    I didn’t count the seconds but it was less than 10. Wouldn’t that be 40 amps?

                                                                                                                                    Less than ten seconds is good, that means that ten seconds is all you need for any particular starting cycle.

                                                                                                                                    I’m assuming you have a fully charged battery at 12 volts nominal, so:

                                                                                                                                    The voltage V in volts (V) is equal to the current I in amps (A) times the resistance R in ohms (Ω):

                                                                                                                                    V(v) = I(a) x R(Ω)

                                                                                                                                    Maybe you have it confused with 48 watts?

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                                                                                                                                  • #48410
                                                                                                                                    Raymond Hatfield
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                                                                                                                                      I am confused. 4A x 0.3 ohm = 1.2V

                                                                                                                                    • #48411
                                                                                                                                      Bob Rooks
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                                                                                                                                        I am confused. 4A x 0.3 ohm = 1.2V

                                                                                                                                        I thought you originally said 3 ohms.

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                                                                                                                                      • #48414
                                                                                                                                        DavidPrivett
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                                                                                                                                          3 ohms is what I read in his description , I think .3 ohms would be to little amount for a resistive heater coil , would lead me to think a internal short. But 3 ohms is what he wrote earlier.

                                                                                                                                        • #48415
                                                                                                                                          Bob Rooks
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                                                                                                                                            Actually, I’d expect to see between 1 and 2 ohms for a brand new plug, but 3 will still work. I don’t think it would be working at all if it were .3 ohms.

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                                                                                                                                          • #48416
                                                                                                                                            Raymond Hatfield
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                                                                                                                                              It may have been 3.0 ohms. I was so cold by the time I got them out that I just remembered there was a difference in resistance on 2 of them and OL on the other. The 2 had the same resistance and both glowed within a few seconds of 12V applied. I ordered a new one from Affordable today and I will spec it out prior to install. I still haven’t gotten my digital amp meter yet. I am thinking that getting cherry red means the 2 are good.

                                                                                                                                            • #48429
                                                                                                                                              Raymond Hatfield
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                                                                                                                                                I got the digital amp meter, no wiring instructions. I found some instructions online, but it has an external shunt that is supposed to get wired in between the “load” and the battery negative. Plus, it may need a separate 12v power supply for the actual power to the amp meter. Other than that, it’s well worth the $9.

                                                                                                                                              • #48430
                                                                                                                                                DavidPrivett
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                                                                                                                                                  Let us know what you think of it when you get it going. I have thought about those but instead just used a digital voltmeter without the amp display ,and been fairly happy with them but have had some failures.

                                                                                                                                                • #48431
                                                                                                                                                  Raymond Hatfield
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                                                                                                                                                    I ordered a new glow plug, so my plan is to test it out on that. I should be able test current prior to and after the “load”.

                                                                                                                                                  • #48432
                                                                                                                                                    Bob Rooks
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                                                                                                                                                      I think that meter will require an external voltage source to work. That should be from your key switch. And make sure it’s grounded too. It looks like there is a pigtail for that. Curious how it will work for you.

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                                                                                                                                                    • #48436
                                                                                                                                                      Raymond Hatfield
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                                                                                                                                                        I am going to try and wire it up using 2 jump boxes first, just to see if I can get it to work. The diagrams show a voltage adjust so I hope I don’t have to do any tweaking.

                                                                                                                                                      • #48437
                                                                                                                                                        Bob Rooks
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                                                                                                                                                          I am going to try and wire it up using 2 jump boxes first, just to see if I can get it to work. The diagrams show a voltage adjust so I hope I don’t have to do any tweaking.

                                                                                                                                                          Yeah, that “voltage adjust” has me curious. Aren’t they supposed to be already calibrated? I guess you compare it to a multimeter?

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                                                                                                                                                        • #48441
                                                                                                                                                          Raymond Hatfield
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                                                                                                                                                            You would think it would read the voltage just like a multimeter, but it also says it’s  range can be used on 4.5 to 30 Volts DC. It reads a voltage across the shunt and converts that to the corresponding current through the shunt. So, maybe it needs to know the source voltage for the calculation? It’s already more complicated than I was expecting. It’s going to be rainy tomorrow so I should have time to test it.

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                                                                                                                                                          • #48443
                                                                                                                                                            Bob Rooks
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                                                                                                                                                              As in wiring diagram #3 the “power supply” voltage can be anywhere from 4.5 vdc to 30 vdc. This would be from your key switch or your battery. The red “PW+” wire is to sense what voltage is to be tested and self calibrates to that. The yellow and black shunt wires are self explanatory and follow the current flow path. As I understand it, the shunt isn’t needed for loads under 10 amps, just like a multimeter.

                                                                                                                                                              So this is just like a multimeter, which has an internal battery instead of an external power source, except that it reads volts and amps simultaneously.

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                                                                                                                                                            • #48451
                                                                                                                                                              Raymond Hatfield
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                                                                                                                                                                First, the new glow plug is 1.2 ohms and my Fluke has been pretty reliable. As for the amp meter, Argh!  I wired it up exactly like the diagram and it showed 0 volts and 50 amps without powering the new glow plug and the same when the glow plug glowed. Back to the drawing board…

                                                                                                                                                              • #48452
                                                                                                                                                                Bob Rooks
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                                                                                                                                                                  I’m looking at that schematic right now and I don’t see how you could test a glow plug without powering it up. You missed something. Got a pic?

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                                                                                                                                                                • #48457
                                                                                                                                                                  Raymond Hatfield
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                                                                                                                                                                    I probably didn’t state that right. I rigged it up and before I attached the + lead to the glow plug, the readout was 0v/50a. The display was powered by the same 12v that’s supplied to the plug. When I triggered the glow plug I hoped the readout would change, but it stayed at 0v/50a. The yellow and black wires were measuring the voltage across the shunt and the red wire was attached to the +12v supply. I found the schematic online and it may not be for this display, but the wiring scheme appeared to be the same.

                                                                                                                                                                  • #48459
                                                                                                                                                                    DavidPrivett
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                                                                                                                                                                      I think I would try to wire without the shunt and just look for the voltage readout to light up with the correct voltage that you are putting in.

                                                                                                                                                                    • #48460
                                                                                                                                                                      Bob Rooks
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                                                                                                                                                                        Aha! Is this the unit that you bought? It shows an independent power source for the meter.

                                                                                                                                                                        https://www.ebay.com/i/192263756818?chn=ps&var=492193720301

                                                                                                                                                                        Try hooking your meter up like this.

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                                                                                                                                                                      • #48462
                                                                                                                                                                        Bob Rooks
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                                                                                                                                                                          David is correct. It’s not likely the load will be over 10 amps for one plug, so just omit the shunt.

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                                                                                                                                                                        • #48464
                                                                                                                                                                          Raymond Hatfield
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                                                                                                                                                                            I went ahead and put the glow plug in the tractor. I marked the position of the tractor amp meter before replacement. The current draw went down with the new one installed which indicates it now has a slightly higher overall resistance. Since the plugs are parallel, they have to have lower total resistance than any individual one. If the newest one is 1.2 ohms and at 12 volts means a 10 amp draw. It could go up to 18 amps if the other two were 0.3 ohms. I did find it curious that the voltage at the cross bar drops to 10.7 volts when the plugs are engaged. Maybe a ground problem or weak battery?

                                                                                                                                                                          • #48465
                                                                                                                                                                            DavidPrivett
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                                                                                                                                                                              the voltage drop is because of the under sized wire that they use building the tractors, some have wired in relays to overcome the voltage drop much like with the starter wiring issues there are. I did the relay on the starter, I do not need the glow plugs much so I did not do them, I would if I lived further north. I am in  s.e. tn. I would think if you do put in a relay watch the time you use them more amps will go to them making more heat quicker. use # 10 ga. wire.

                                                                                                                                                                            • #48466
                                                                                                                                                                              Raymond Hatfield
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                                                                                                                                                                                I put in a glow plug relay, but did not change the wire to the plugs. I ran a fused 12 awg to the relay.  That is an easy fix.

                                                                                                                                                                              • #48468
                                                                                                                                                                                DavidPrivett
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                                                                                                                                                                                  so I assume that the feed to the relay has been upsized and comes from the battery or hot side of starter motor relay and the heat position on the key switch activates the relay.

                                                                                                                                                                                • #48472
                                                                                                                                                                                  Raymond Hatfield
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                                                                                                                                                                                    Sort of, I pulled the hot wire from the starter and triggered the relay from the key switch. But, I only used #12 wire for +12v. I may have to resize both wires.

                                                                                                                                                                                  • #48476
                                                                                                                                                                                    DavidPrivett
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                                                                                                                                                                                      12 might be ok it is just 10 would give you more amps to the glow plugs

                                                                                                                                                                                    • #48506
                                                                                                                                                                                      Raymond Hatfield
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                                                                                                                                                                                        I ran a 10 awg in addition to the original glow plug wire. The voltage stayed about 11.2v with plugs engaged. I welded the bolt to the frame for the battery ground connection—no change in voltage. I put jump box on battery—no change in voltage. Maybe a brand new battery might get the voltage at the plugs to 12v.

                                                                                                                                                                                      • #48508
                                                                                                                                                                                        Bob Rooks
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                                                                                                                                                                                          Apparently the battery is not recovering after you remove the load.

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                                                                                                                                                                                        • #48536
                                                                                                                                                                                          Raymond Hatfield
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                                                                                                                                                                                            Last weekend it was below freezing for a couple of days. The tractor almost started after a 20 second glow plug cycle. A second cycle and it fired right up. My diesel truck wouldn’t start after a 10 hour plug in of the heater block. Temps will be single digits tomorrow, so I am curious as to what it will do.

                                                                                                                                                                                          • #48537
                                                                                                                                                                                            DavidPrivett
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                                                                                                                                                                                              I would say you got your starting issues well under control with the tractor, time to work on the truck something is not right with that much time on a heater and a no start

                                                                                                                                                                                            • #48538
                                                                                                                                                                                              Bob Rooks
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                                                                                                                                                                                                I agree with David. Sounds like your block heater on the truck isn’t working. What kind of truck is it? Some trucks do have glow plugs. My Ford Powerstroke does.

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                                                                                                                                                                                              • #48544
                                                                                                                                                                                                Raymond Hatfield
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                                                                                                                                                                                                  This weekend was cold. It was 13 degrees when I went to start it. The battery didn’t have enough juice. Put jump box on and two glow plug cycles had it running. As for the truck, only half of the glow plugs appear to be working. Need warmer weather to continue trying to fix it.

                                                                                                                                                                                                • #48548
                                                                                                                                                                                                  DavidPrivett
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                                                                                                                                                                                                    if you have a gm diesel be careful I hear they are bad about breaking off and if that happens it is off with the heads. and to do that the cab will have to be removed.   that is just stupid! ford is that way on other parts. engineers should have to fix this stuff!

                                                                                                                                                                                                  • #48549
                                                                                                                                                                                                    Bob Rooks
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                                                                                                                                                                                                      That is the only way they can get ten pounds of crap into a five pound bag.

                                                                                                                                                                                                      For my F350 it’s $1,000 to R&R the body.

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                                                                                                                                                                                                    • #48551
                                                                                                                                                                                                      Raymond Hatfield
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                                                                                                                                                                                                        It’s a GM. I did the drivers side, which had obviously been done before. The passenger side will be a bitch and appears not to have been worked on in some time, if ever. I am often amazed that tractors seem to run forever compared to cars. Granted they don’t do the hours that a vehicle does, but some of the work that they have done would have destroyed a truck in comperable situations.

                                                                                                                                                                                                      • #48552
                                                                                                                                                                                                        DavidPrivett
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                                                                                                                                                                                                          two of my friends have the Duramax  and they both let the dealer do it cause they do not want the broken off glow plugs on them, if the dealer breaks them they eat it. if you have a check engine light on it might go out when they are replaced and if you have remote start that might start working also.

                                                                                                                                                                                                        • #48554
                                                                                                                                                                                                          Raymond Hatfield
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                                                                                                                                                                                                            It’s a 6.5

                                                                                                                                                                                                          • #48577
                                                                                                                                                                                                            Raymond Hatfield
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                                                                                                                                                                                                              4 new glow plugs on the passenger side and bam it starts on the first try at 40 degrees. The glow plugs came out easy when I was finally able to get to them. The weather is like a yo-yo right now, so I can’t even use the tractor without tearing up the ground. I did get a small crack in the bucket welded and welded some chain links on it for hooking points.

                                                                                                                                                                                                            • #48578
                                                                                                                                                                                                              DavidPrivett
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                                                                                                                                                                                                                good going on the truck, I have never done glow plugs on a 6.5 just heard nightmare stories that might have been blown out of proportion . And those hooks are a very good addition.

                                                                                                                                                                                                              • #48579
                                                                                                                                                                                                                Bob Rooks
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                                                                                                                                                                                                                  Good going Ray. I dread having to do that on my 6.4 Powerstoke. I can’t even see the engine, but I know it’s in there somewhere.

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                                                                                                                                                                                                                • #48580
                                                                                                                                                                                                                  DavidPrivett
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                                                                                                                                                                                                                    Bob  my 96 dodge cummins uses a heater manifold ( that has been trouble free) why have the other diesels still use the glow plugs, I heard that the cummins that Nissan titan truck has a ceramic glow plugs that supposedly last the life of the engine. but why use them?

                                                                                                                                                                                                                  • #48581
                                                                                                                                                                                                                    Bob Rooks
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                                                                                                                                                                                                                      Cummins has always used manifold cold starting aids, even on their larger engines. At one time they even had an ether injector into the manifold. I remember on the old Fairbanks-Morse direct reversible marine engines we took off a manifold cover and literally built a fire in there with oily paper, closed it up and then started the engine. Why other diesels don’t use a manifold cold starting aid is a question for the design engineers, but I’ll speculate that “We’ve always done it that way.” I have a neighbor that has a Nissan/Cummins truck. Very nice, quiet too. He loves it. Here’s a short read on glow plugs.

                                                                                                                                                                                                                      http://www.topcustomproduct.com/steel-versus-ceramic-glow-plugs/

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                                                                                                                                                                                                                    • #48582
                                                                                                                                                                                                                      Raymond Hatfield
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                                                                                                                                                                                                                        You have to pull the inner fender on the passenger side and drop the exhaust pipe. Those two were the hardest parts of it, actually their reinstall was a struggle to do do by myself. I am so glad I did it though because I’ve started it 3 days in a row in the 30-40 degree range. It needs the exhaust manifolds replaced but that is cosmetic for a farm truck.

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