gdw4078

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  • in reply to: Total Tear Down of Dozer #34297
    gdw4078
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      It looks to me like it has splines on one side but not on the other and the two pictures were taken from different sides.”

       

      Acutally the splines are there,  it a combination of the picture angle and the fact the the prime coat has fill in the grooves.

      in reply to: Total Tear Down of Dozer #34290
      gdw4078
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        It is offical.  This weekend I complete the tear down of the dozer.  Parts are everywhere in the shop

         

        Next task is repair of the clutch as seen in my last post.  I will be cleaning up all parts and applying a new coat of paint as I put it back together.

        in reply to: Total Tear Down of Dozer #34289
        gdw4078
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          Bob figured I figured out what caused the wear.  The part is the shift arm for the clutch shuttle.  The shuttle was frozen to the drive shaft.

          I had to use a gear puller and lots of lube to get it off the shaft.  Here is a pic of the two parts together

           

          Here is what the new part looks like

          in reply to: Total Tear Down of Dozer #34267
          gdw4078
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            Okay yall,  Need some help.  Got The clutch torn down last night and found this.  Lots of wear damage…frown

            This to means means I have a shuttle problem. Frozen on the shaft.  Anyone seen this? Already ordered a new part. 

            Next looking at the clutch plates I have no idea if they need to be replaced.  I have no idea what the original thickness were.  Any one have that number?  I was thinking I would replace the clutch rings since I already have it torn down, but why spend the money if I don't have too.

            in reply to: Total Tear Down of Dozer #34197
            gdw4078
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              update 2/15

              Worked on her last night.  As you can see I have alot of stuff removed

               

              Here is the front removed. 

               

              Took the cluch plate off just to see what it looked like inside

              in reply to: Total Tear Down of Dozer #34152
              gdw4078
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                Quick update

                Saddle bags removed

                Tracks removed

                All that is left to remove is the fuel tank and dash. 

                First stuff to repair will be the radiator and cracks in the blade arms,  Then I will move onto the clutch, brakes and sterring pads. 

                Picture coming soon

                in reply to: Total Tear Down of Dozer #33918
                gdw4078
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                  Latest.  My overhead crain kick ass.  Makes all of this so easy.  Here is a pic of the blade after removal.  Moving this out the way was a snap..

                   

                  Blade hanging from my crain

                   

                  ROPS was a little more difficult to remove.  I had to remove it in two steps.  First I had to add a second lift to my roof trusses

                   

                   

                  I used this lift to lift the ROPS off the sockets then I transfered to the crain and lowered it to the floor.  Again my crain kicks addROPS removed

                   So here is what she looks like today. 

                   

                  Weekend is coming and I will be working on here both days. We will see how far I get

                  in reply to: Total Tear Down of Dozer #33903
                  gdw4078
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                    Bob

                    If you remember at the beginning I was going to do a total tear down of the bulldozer.  Well this will include the BH.  She will get new hoses and a controller like you BH has, and a paint job.  Cylinder don't leak externally, so no overhaul of those I am thinking.

                    SO this is what I have done so far

                    0) Battery is out

                    1) WD 40 every bolt and nut

                    2) Bucket and arms are removed from BH and bucket cylinder.

                    3) Blade lift cylinders removed

                    4) Blade angle cylinders removed

                    5) Working on removing the blade

                    laugh

                    in reply to: Total Tear Down of Dozer #33882
                    gdw4078
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                      Bob,  I had planned on trying your suggestion for the ROPS.  Once I get it off the sockets then I would use the overhead crain to move it out of the way.

                       

                      Plan forward for the next few weeks:

                      Dismantle the backhoe

                      Remove blade

                      Remove ROPS

                      Remove all actuators/controls/hoses

                      Remove saddle bags

                      Remove tracks 

                      Remove radiator (need to be repaired.  has a leak)

                      Remove engine

                      Remove gas tank

                      Remove dash board

                      Hope to have all this done by end of the year

                       

                      Any tips?????

                      in reply to: Total Tear Down of Dozer #33851
                      gdw4078
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                        Inside the shop 12/3/2011

                        Well she is in the shop.  I wanted to back her in but she would only go forward. Plan is to start from the outside and work my way into the center.  First part to remove was the top and I already ran into an issue.  My overhead crain is not high enough to lift it off the dozer. OppsOpps

                         

                        Looks like I will have to hang a chain from the roof trusses to get her removed. 

                        Last week I picked up a couple heavy duty shelfs to store parts as I remove them from the dozer

                        Here is a shot of one of them

                         

                        As you can see I got the battery already removed. While I was picking up the shelfs the had this used workbench on display and I decided to add that to my shop as well

                        New Bench

                        This will be great for doing detail work.  Here is my existing bench all cleaned up ready to get dirty again

                        This bench is 13 ft long and 6 in thick.  I used gluelam beams to build her.  She weight 500 lbs.

                        I don't like wimpy benches…

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